Do-It-Your self Challenge (DIY) – Customized Gun Case Foam Substitute

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Do-It-Yourself Project (DIY) – Custom Gun Case Foam Replacement

The vacation season is sort of right here and for some, which means a variety of air journey to go to household or to go on holidays. Meaning if you wish to journey by air along with your carry gun you must get a tough case or refit an current one to your carry gun to go in. I’m going to indicate you two (three) methods of changing the froth in your onerous circumstances for reasonable. This can be a gun case I had initially match for an SIG Sauer P320 X-Carry, however with a variety of air journey this yr I wanted to exchange the froth for my SIG Sauer P365.

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Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

The primary of the 2 (three) choices for customized foam substitute is to only go to the pastime retailer and get some low cost white Polyfoam. You need to get the polyfoam that’s not less than 2 inches thick so it matches tightly towards the froth within the lid of the onerous case.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Take a sharpie and description the place you will reduce the polyfoam. Take the unique foam insert out of the case if you happen to nonetheless have it and hint round it to get the proper dimensions. For the define cuts of the entire substitute insert it’s higher to go somewhat massive than small. The froth can compress somewhat however you don’t need any air gaps across the rim. Then take your carry gun and magazines and description them the way you need them to sit down within the gun case. In addition to a spot for a field of your carry ammunition. You cannot have ammo loaded in magazines or unfastened in your gun case for air journey. It must be saved within the authentic packaging or a hard-sided container that retains the rounds separate.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement
Should you make a mistake along with your outlines simply use the bottom of the froth and begin once more

When you’ve traced all the pieces it’s time to reduce all the pieces out. I used some disposable utility knives for this, that approach the blades have been recent and by no means used. It helps a bit with slicing a bit extra easily. It’s also possible to use an electrical fillet or carving knife as nicely. Simply don’t get too aggressive with it, you’ll be able to at all times reduce off extra foam however not add it again.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

When you take a look at match all the pieces and it’s to your liking, it’s time to complete it up with some black spray can Plasti dip. Spray it evenly throughout the polyfoam, I like to recommend not less than a few coats of Plasti Dip for a extra even and thorough coating. This final step has two features, first, it paints the white foam black. Second, it stiffens up the polyfoam some, letting your gun be extra securely held in place contained in the onerous case.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Now that I’ve coated a technique of changing the froth in your gun case with a customized substitute, let’s transfer on to the second technique. This technique is only a cut-and-replace technique. You need to use polyethylene closed-cell foam, usually you could find it as kneeling pads in backyard sections. I discovered it at a neighborhood Overstock retailer for $1.50 a chunk.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

It’s the identical factor as earlier than with the polyfoam, hint your carry gun, magazines, and ammunition. Then reduce the outlines out of the froth. Once more I used some disposable utility knives as a result of they’re low cost however very sharp. Similar to earlier than don’t reduce an excessive amount of off without delay, you’ll be able to’t add extra foam onto the place you chop it off. The polyethylene foam is a bit simpler to work with resulting from it being stiffer than polyfoam. However that additionally means it’s much less forgiving of miscuts.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

When you end your cuts the polyethylene customized gun case insert is finished. There isn’t any have to Plasti Dip this foam with it already being darkish gray and stiff. I do need to notice that this one does have a little bit of motion along with your gun because it’s not as tight becoming. So if you happen to don’t like that I like to recommend the polyfoam technique I coated first.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

I do know I stated two strategies in the beginning however there’s a third technique that might work. Particularly if you’re in a pinch and have to fly out within the morning. Simply seize a seashore towel that may match within the gun case. Make some little spots for the carry gun, magazines, and ammo within the seashore towel. Then simply stuff the remainder of the towel into the case and shut it up. I do know it seems to be ratchet as hell, however the towel holds all the pieces in place and protects all the pieces. Should you hear some rattling throw in a hand towel to do away with any leftover air area.

Lastly, just a few air journey suggestions, be certain that each spot that may have a lock in your case has a lock. You desire a strong shackle lock, not a kind of wire locks. If the agent can match a finger contained in the case with the locks on the case, the locks are too massive and they’ll refuse it. As for the locks on the case, you don’t need to have TSA-approved locks. For everybody who’s made it this far, secure travels, and thanks for studying.

Do-It-Yourself Project (DIY) - Custom Gun Case Foam Replacement

Avatar Author ID 322 - 599762362

Fishing Author for AllOutdoor.com An avid angler since I used to be little, based mostly out of the South East United States.

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